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Process Patrol

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This project was developed by a former Engineer and now a patent agent assistant studding towards LLM degree. Seeing new inventions is very interesting to me. I created this site to outlines my favorite inventions along with inventions that I believe have potential.

Tissue manipulator

by Haber, Terry M.; Smedley, William H.; Foster, Clark B.;



BACKGROUND OF THE INVENTION

Endoscopic tissue manipulators, such as grasping and extracting forceps, are well known. One of the challenges of designing these instruments is to securely hold the tissue while avoiding damage to the tissue. Some of the difficulties encountered when working endoscopically are that the work space is considerably smaller than with more traditional open surgical procedures. As a result, grasping tissue can be more difficult to accomplish.

Additionally, because of the nature of the working space, once tissue is damaged due to grasping, the damage may be more difficult to detect and correct. The operator often finds it harder to visualize and to manipulate tissue when working endoscopically.

Moreover, when tissue is grasped through an endoscopic device, the grasp can be very tenuous and involve a very small amount of tissue. The operator may need to make do with this situation as he may not be able to get a better grasp of the tissue or a better field of visualization. Even in traditional open surgical procedures, this problem of grasping tissue without causing damage persists.

For example, in many vascular procedures, the grasping device or forceps is modified to attempt to minimize damage to fragile blood vessels. One way of accomplishing this is to use "shod" clamps. This refers to the practice of placing a material, usually a short length of tubular fabric or elastomer, on the grasping portions of the clamp. This solution is not completely satisfactory because the tubular material tends to slip off the clamps. Additionally, with shod devices, the tubular material may prevent a sufficient grasp of the tissue. In summary, there are competing requirements in designing a device to grasp tissue. That is, the device must grasp the tissue sufficiently for whatever further manipulation is required as well as avoid damage to the tissue as much as is feasible.

Another challenge for physicians during endoscopic procedures involves suturing tissue, typically to close an incision. Conventional sutures require each individual stitch to be tied separately, a tedious task under even the best of conditions. Certain specialty suture techniques do not always require tying of each individual stitch, but they may have other considerations which render the technique difficult or time-consuming.

For example, a purse-string suture may be placed by pushing a needle carrying suture material through successive folds of tissue. This is typically done in an annular pattern and the suture is tightened by pulling the two ends. Thus, the tissue is drawn together in a fashion reminiscent of a purse string. The two ends of the suture may be secured, typically by tying them together or perhaps knotting off an end. The purse string technique is fairly time-consuming because each individual fold of tissue must be arranged by the surgeon and then the needle is pushed through. Also, it is tedious to arrange the folds symmetrically and evenly. The problems are amplified when the surgery is carried out in a small space or with a small field of visualization, such as with endoscopic techniques.

SUMMARY OF THE INVENTION

The present invention is directed to an endoscopic tissue manipulator which permits tissue to be securely held between the opposed jaw surfaces of the manipulator without damage to the tissue; this ability is based upon the novel configuration of the surfaces and the design of the jaws which ensures a minimum gap is maintained between the jaw surfaces when the jaws are closed. In addition, the configuration of the jaw surfaces is such that the manipulator can be adapted to permit a suture carrying needle to be passed longitudinally between the jaw surfaces with the tissue captured therebetween to create a pursestring type of suture.

The tissue manipulator includes jaws having opposed complementarily shaped surfaces with troughs and peaks. The jaw surfaces are configured so that peaks and troughs mesh when the jaws are in the closed position. When the jaws are closed the peaks on the jaws enter into the troughs of the other jaws. Tissue captured between the jaw surfaces is placed in a folded tissue configuration with the tissue in what can be described as undulating, accordion-like or generally S-shaped.

The tissue manipulator can be adapted to act as a pursestring type of suturing device. This is achieved in the preferred embodiment by forming aligned, axially extending grooves along the opposed jaw surfaces. The grooves are sized to permit the proximal end of a suture-carrying needle to pass through the grooves when the jaws are in the closed position. Doing so permits the needle to repeatedly pass through the surfaces of the folds of tissue held in the accordion-like configuration. The needle is then removed from the tissue while the suture material is prevented from being pulled back through the tissue. The suture material is then tied off and the jaws are opened to create a pursestring type of suture.

Other features and advantages of the invention will appear from the following description in which the preferred embodiment has been set forth in detail in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an exploded isometric view of an endoscopic device made according to the invention;

FIG. 2 is an assembled side view of the tissue manipulator portion of the endoscopic device of FIG. 1 with the jaws in the closed position;

FIG. 2A is an enlarged cross-sectional view of the distal end of the tissue manipulator of FIG. 2;

FIG. 2B is a view similar to FIG. 2A but with tissue between the jaw surfaces;

FIG. 3 illustrates the tissue manipulator of FIG. 2 with the jaws in the open position;

FIG. 3A is an enlarged cross-sectional view of the distal end of the tissue manipulator of FIG. 3;

FIG. 4 is an assembled side view of the endoscopic device of FIG. 1 with portions broken away to show the coaxial assembly of the needle, drive tube and tubular body;

FIG. 4A is an enlarged cross-sectional view of the endoscopic device of FIG. 4 showing the passage of a length of suture material along the center of the hollow needle and out the suture exit hole in the needle adjacent the needle point, the needle passing through accordion-like folds of tissue; and

FIG. 4B illustrates the tissue and suture material of FIG. 4A after the needle has been removed, the jaws of the tissue manipulator have been opened and the suture material has been tied off to create a pursestring-type of suture.

DESCRIPTION OF THE PREFERRED EMBODIMENT

FIG. 1 illustrates an endoscopic device 2 including a tissue manipulator 4 and a needle assembly 6. Tissue manipulator 4 includes a jaw assembly 8 including a fixed jaw 10 to which an articulating jaw 12 is pivotally mounted by passage of a pivot pin 14 through holes 16, 18 formed in fixed and articulating jaws 10, 12, respectively. Jaws 10, 12 have opposed jaw surfaces 20, 22 with complementarily sized and positioned peaks 24 and troughs 26 formed therein. The surfaces 20, 22 are sized and configured to securely grasp tissue while minimizing tissue damage, as will be discussed below.


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The proximal end of 28 of jaw assembly 8 is housed within a tubular body 30 and extends from the distal end 32 of the tubular body as shown in FIG. 2. Jaw assembly 8 is moved axially within tubular body 30 by the manipulation of a drive tube assembly 34 which extends from the proximal end 35 of tubular body 30. Drive tube assembly 34 includes a drive tube 36 and a connecting tube 38 secured to one another at their opposed ends 40, 42 through a press fit. The distal end 44 of connecting tube 38 passes through the proximal end 46 of fixed jaw 10. Drive tube assembly 34 is secured to jaw assembly 8 through the use of a threaded limit pin 48. Limit pin 48 passes through a threaded hole 50 formed in proximal end 28 of fixed jaw 10. Limit pin 48 is preferably a set screw and is threaded into hole 50 until the tip 49 of pin 48 engages a blind hole or depression 51 formed at distal end 44 of connecting tube 38. This secures jaw assembly 8 to drive tube assembly 34 so that jaw assembly 8 can be moved between the closed position of FIGS. 2 and 2A and the open position of FIGS. 3 and 3A by grasping drive handle 52 and pulling or pushing on the drive handle.

Tubular body 30 has an axially extending travel limit slot 54 formed therein. Pin 48 is sized so that the head 56 of the pin is situated within slot 54. Thus, threaded limit pin 48 not only connects drive tube assembly 34 to jaw assembly 8, pin 48 also limits the reciprocal axial movement of the combined drive tube assembly and jaw assembly by the engagement of the limit pin with the ends of slot 54.

Tubular body 30 also includes a clearance slot 58 towards distal end 32 oriented about 90.degree. from slot 54. Articulating jaw 12 has a wedged-shaped member 60 positioned adjacent hole 18. Member 60 has a width sized to pass through slot 58. Member 60 has an opening ramp surface 62 which engages an internal opening cam surface 64 adjacent distal end 66 of slot 58. Doing so pivots articulating jaw 12 in the direction of arrow 68 so jaw assembly 8 moves from the closed position of FIG. 2A to the open position of FIG. 3A. Articulating jaw 12 has a closing ramp surface 70 which, as drive handle 52 is pulled in the direction of arrow 72, is engaged by a closing cam surface 74 at distal end 32 of tubular body 30. The relatively long length of closing ramp surface 70 allows the user to exert an adequate closing force on jaws 10, 12. Axial movement of jaw assembly 8 in the direction of arrow 72 is halted by the engagement of member 60 with the proximal end 73 of slots 58.

FIG. 2 shows the provision of a generally constant gap 75 between jaw surfaces 20, 22. Gap 75 is present when jaws 10, 12 are completely closed to help prevent damage to layers of tissue 76, 78, shown in FIG. 2B, when the tissue is grasped by jaws 10, 12. Gap 75 in the preferred embodiment is sized for manipulation of human tissue (typically about 0.050 inch (1.2 mm) thick) and is about 0.070 inch (1.8 mm) to 0.080 inch (2.0 mm) wide. Another feature of jaw surfaces 20, 22 which helps to prevent tissue damage is the elimination of sharp corners along those portions of surfaces 20, 22 which touch tissue 76, 78. In particular, the minimum radius of curvature for peaks 24 is 0.050 inch (1.2 mm). Other dimensions can be used according to the characteristics of the tissue being manipulated. The gentle grasping of tissue 76, 78 is shown in FIG. 2B. The provision of gap 75 when jaws 10, 12 are fully closed and the use of flat or rounded surfaces abutting tissue 76, 78 help the prevent tissues damage.

How securely jaws 10, 12 engage tissue 76, 78 depends partly upon the size of gap 75 relative to the thickness of tissue 76, 78. However, the amount of holding force exerted by jaws 10, 12 depends largely upon jaw 10, 12 forming tissue 76, 78 into convoluted, generally S-shaped or accordion-like folds 80 of tissue 76, 78. That is, the tips 82, 84 of peaks 24 for jaws 10, 12 engage the respective troughs 26 of jaws 12, 10 sufficiently to create an overlap 85. Overlap 85 is preferably equal to about 2 to 5 times the size of gap 75. In the preferred embodiment, overlap 85 is about 0.24 inch (6.1 mm), or thus about 3 times the size of gap 75. In addition to ensuring that tissue 76, 78 is securely but gently held between jaws 10, 12, the degree of overlap 85 is also sized to be greater than the diameter of the needle used when creating a pursestring type of suture as is discussed below.

Needle assembly 6 includes an elongate hollow needle 86 having a point 88 at a distal end 90 thereof and a hollow needle handle 92 mounted to the proximal end 94 of needle 86 using a press fit. A length of suture material 96 passes through hollow needle handle 92, along the interior of hollow needle 86 and out through a suture exit hole 98 at distal end 90. Surfaces 20, 22 have axially extending grooves 100, 102 formed therein. Grooves 100, 102 are sized to accept the distal end 90 of needle 86 when jaws 20, 22 are in the closed position of FIG. 2B. In this way, once tissue 76, 78 has been capture between jaws 10, 12, needle 86, together with suture material 96, can be inserted through drive tube assembly 34, through hollow proximal end 28 of fixed jaw 10, between fixed jaws 10, 12 and finally along grooves 100, 102 as suggested in FIG. 4A. By making the diameter of needle 86 smaller than distance 85 allows needle 86 to pass through accordion-like folds 80 of tissue 76, 78. The user then pulls needle 86 out from tissue manipulator 4 by grasping and pulling on handle 92 in the direction of arrow 72 while holding the distal end of suture material 96 to keep the suture material from pulling back through tissue 76, 78. Jaws 10, 12 are then released and suture material 96 is tied off in a conventional manner to complete the pursestring type of suture as shown in FIG. 4B.

Modifications and variations can be made to this disclosed embodiment without departing from the subject of the invention as defined in the following claims. Although endoscopic device 2 is preferably made of stainless steel, other biologically compatible materials can be used as well. Jaw assembly 8 has only one articulating jaw; if desired, tissue manipulator 4 could be made with two movable jaws. Other types of drivers for opening and closing jaws 8, 10 could be used as well. Suture material 96 need not pass through the interior of needle 86; needle 86 need not be hollow or have a round cross-sectional shape. Additionally, the device could be modified for non-endoscopic use in open surgical procedures. The tissue manipulator may be especially useful as a forceps or grasping instrument in vascular procedures because blood vessels tend to be fragile and susceptible to instrument damage from crushing.